Custom Aluminum Profiles for Battery Systems
Product Advantages of Aluminum Profiles for Battery Systems
- Designed for battery packs, battery modules, and energy storage structures
- Lightweight construction helps reduce overall system weight
- Good thermal conductivity for battery housing and thermal management applications
- Custom profile geometry for different battery dimensions and assembly layouts
Yoverd Aluminium Introduction
Aluminum Profiles for Battery Systems are developed for structural and functional components used in battery packs, energy storage equipment, electric vehicles, charging systems, and other power applications. Aluminum extrusion provides a practical way to create lightweight structures while maintaining the dimensional stability required for battery assembly.
We manufacture aluminum profiles according to the specific requirements of battery system manufacturers and engineering projects. Profile designs can be developed for battery frames, module supports, battery trays, side rails, cooling structures, protective covers, and other components within the battery system.
Different profile geometries can be produced according to the required battery dimensions and installation method. Internal channels, mounting grooves, connection sections, reinforcing structures, and other functional features can be incorporated into the extrusion design.
Aluminum alloys such as 6061 and 6063 can be selected according to the required mechanical properties, extrusion complexity, machining requirements, and application conditions. Additional processing can include cutting, drilling, milling, tapping, and CNC machining to prepare the profiles for final assembly.
For battery projects requiring special dimensions or structures, we can develop customized extrusion profiles based on drawings, CAD files, samples, or project specifications and support the transition from prototype development to regular production.
Battery systems can vary significantly in size, configuration, mounting method, and structural requirements. Our aluminum extrusion service allows the profile to be developed around the actual design of the battery system rather than forcing the application to use a standard section.
We can customize the cross-section according to 2D drawings, 3D CAD models, physical samples, or detailed technical requirements. The profile can be designed with different external dimensions, internal cavities, wall thicknesses, grooves, channels, ribs, and connection structures according to its intended position within the battery assembly.
For battery trays and frames, we can customize the profile dimensions and connection areas to match the battery module layout. For cooling-related components, the extrusion geometry can be developed with suitable surfaces or fin structures according to the customer’s design requirements.
We provide aluminum alloy and temper options including 6061-T6, 6063-T5, and 6063-T6. Material selection can be discussed according to the required strength, weight, machinability, and final application.
Secondary processing is available for profiles that require additional fabrication. Services include precision cutting, drilling, tapping, milling, punching, slotting, and CNC machining. Mounting holes, connection points, and other functional features can be processed according to assembly drawings.
Surface treatments include anodizing, powder coating, brushing, and sandblasting. Natural aluminum, silver, black, and customized colors can be supplied according to project requirements.
We support prototype development, sample production, small-volume orders, and mass production. OEM and ODM cooperation is also available for customers developing new battery-related products.
Aluminum Profiles for Battery Systems are used in battery pack frames, battery trays, base structures, module supports, electric vehicle battery systems, energy storage equipment, battery cooling structures, charging equipment, portable battery systems, industrial power equipment, and backup power units. Customized aluminum profiles can be designed as structural frames, rails, brackets, supports, connecting components, equipment housings, mounting structures, and internal support parts according to the battery system’s dimensions, assembly method, and functional requirements. Extruded aluminum sections can also be developed with specially designed surfaces, channels, or heat-dissipation features for battery thermal management applications.
Why Choose Our Aluminum Profiles for Battery Systems
Lightweight Structural Solution
Weight is an important consideration in many battery applications. Aluminum provides a combination of relatively low density and useful structural performance, making extruded aluminum suitable for various battery support and enclosure components.
By optimizing the extrusion cross-section, material can be concentrated in areas where structural support is required while avoiding unnecessary material in less critical areas.
The result is a profile solution that can provide the required structural function without adding unnecessary weight to the overall battery system.
Precise Fabrication for Assembly
Battery components often require accurately positioned mounting holes, connection points, slots, and cut lengths.
We provide secondary processing after extrusion, including cutting, drilling, tapping, milling, punching, and CNC machining. These processes allow individual aluminum components to be prepared according to assembly drawings rather than being supplied only as raw extrusion lengths.
This can help reduce additional processing requirements at the customer’s facility and simplify component installation.
Export and Supply Support
We provide international supply support for customers purchasing aluminum profiles for battery and energy projects.
Profiles can be protected with suitable packaging materials according to their surface treatment, length, and transportation requirements. Customized packaging, wooden cases, pallets, and protective wrapping can be arranged when required.
We can work with the customer’s nominated freight forwarder or assist with international transportation arrangements. Export documentation and shipment coordination can also be provided as part of the order process.
For ongoing battery projects, production schedules can be coordinated according to forecast quantities and repeat-order requirements.
Product Specifications
| Item | Specification |
|---|---|
| Application Area | Battery packs, energy storage units, EV battery assemblies, charging equipment |
| Aluminum Grades | 6061 or 6063, selected according to strength, extrusion complexity, and finishing needs |
| Profile Function | Battery tray, module rail, support member, frame section, cover, or structural component |
| Manufacturing Method | Aluminum extrusion with optional cutting, drilling, milling, tapping, punching, and CNC machining |
| Design Source | Customer drawings, 3D CAD files, physical samples, or technical specifications |
| Profile Geometry | Custom cross-sections with channels, grooves, ribs, cavities, and mounting sections |
| Standard Length | Supplied in customer-defined lengths; long extrusion sections available before cutting |
| Wall Thickness | Developed according to structural load, weight targets, extrusion feasibility, and assembly requirements |
| Aluminum Temper | T5 or T6, depending on the required mechanical performance |
| Item | Specification |
|---|---|
| Surface Finishes | Anodized, powder coated, brushed, sandblasted, or supplied with a mill finish |
| Color Selection | Silver, black, white, or other RAL colors upon request |
| Thermal Design | Optional cooling surfaces, channels, or fin structures based on the battery system design |
| Machined Features | Holes, slots, threads, cutouts, mounting points, and other CNC-processed details |
| Development Stage | Prototype samples, pilot batches, small-volume orders, and continuous production |
| Custom Service | OEM and ODM support available |
| Dimensional Control | Managed according to the profile drawing, machining plan, and assembly tolerances |
| Packaging Method | Protective film, cartons, pallets, or wooden cases selected according to profile size and shipping conditions |
| Production Schedule | Usually arranged within 20–30 days, depending on tooling, quantity, finishing, and machining requirements |
Frequent Asked Questions
What types of battery system components can you make from aluminum profiles?
We can manufacture customized extrusion profiles for battery frames, trays, module supports, rails, structural components, cooling-related profiles, covers, and other aluminum parts according to project requirements.
Can the aluminum profile be designed to fit our battery module dimensions?
Yes. We can develop the profile cross-section and dimensions according to battery module layouts, installation space, drawings, or CAD models.
Are these profiles suitable for energy storage systems?
Yes. Customized aluminum profiles can be used for structural frames, battery trays, supports, cabinets, and other components used in energy storage equipment.
Which aluminum alloy is suitable for battery profiles?
6063 is commonly used for extrusion applications where good formability and surface finishing are important. 6061 can be considered for applications requiring higher mechanical performance. The final alloy should be selected according to the specific application.
Can you provide CNC machining after extrusion?
Yes. We provide cutting, drilling, tapping, milling, punching, and CNC machining according to customer drawings.
Can you make small quantities for battery product development?
Yes. We support prototype development and small-batch production before customers move to larger production volumes.
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Company profile
Shandong Yoverd Aluminum Co., Ltd. is located in “the First County of Aluminum in China (Jiangbei)” Dongcheng Development Zone,Lingqu County in Shandong Province. It is next to Jiaoji Railway and Jiqing Expressway in the north, Changshen Expressway in the east with advantageous geographical location and regional strength. The company was established with the approval by the document YLJZ (2003) No. 119 issued by Linyu County Development and Reform Bureau, and after over ten years of progressive and diversified development and has become a large enterprise with regional influence. The company takes an area of 220,000 square meters with a registered capital of RMB 30 million, total assets of RMB 460 million and 1,200 employees including 12 senior professional technicians, 59 medium grade technicians and 70% skilled workers. It has three project bases including the head office (No. 26, East Ring Road), No. 1 First Branch Factory (North Section Yu’an Road) and the door and window company (Yudong Road). The head office is mainly engaged in manufacturing aluminum alloy profiles for construction; No. 1 Branch Factory is mainly engaged in manufacturing industrial and decoration aluminum alloy profiles and the door and window company is mainly engaged in processing top grade energy saving aluminum doors and windows. At present, the company
possesses 25 aluminum extrusion lines for aluminum alloy profiles with annual capacity of 45,000 tons. In 2013, the aluminum alloy project realized production value of RMB 1.5 billion.The completed top grade energy saving aluminum door and windows project has an annual processing ability of 300,000 square meters.After full production, the company can realize sales revenue of RMB 150 million.
